For amusement rides, stability isn’t just about large steel frames or powerful motors—it relies heavily on the tiny, often overlooked parts that hold everything together. At LIMEIQI, we treat "small parts" as the "hidden cornerstones" of equipment stability, applying strict standards to every bolt, bearing, spring, and fastener to ensure our rides run smoothly, safely, and reliably for years. This uncompromising focus on small components is what makes our Roller Coasters, Double-Decker Carousels, and "Mars Warrior" rides stand out in terms of long-term stability.
First, we start with premium material selection for small parts—no cutting corners. For bolts and fasteners used in high-stress areas (like connecting roller coaster track segments or securing carousel horse bases), we only use high-strength alloy steel that meets ISO 898-1 standards. These bolts resist corrosion, fatigue, and loosening even under constant vibration (a common challenge for rotating rides like Self-Control Planes). For bearings in Ferris wheel hubs or pirate ship swing mechanisms, we choose precision-engineered, sealed bearings that prevent dust and moisture from entering—critical for avoiding friction-induced wear that could destabilize the ride over time. Even small springs (used in safety latches or seat adjustments) are made of heat-treated stainless steel, ensuring consistent elasticity without deformation.
Precision manufacturing is another non-negotiable for small parts. A bolt that’s even 0.1mm off in diameter, or a washer with an uneven surface, can create uneven pressure on larger components—leading to squeaks, vibrations, or even structural stress over time. At LIMEIQI, we use CNC machining for all small metal parts, achieving tolerances as tight as ±0.02mm. For plastic components (like sensor covers or cable clips), we use injection molding with high-grade, impact-resistant plastics, ensuring each part fits perfectly with its mating component. This precision means no "loose links" in the ride’s structure: when you see a LIMEIQI Track Series ride gliding smoothly, or a carousel rotating without wobble, it’s because every small part is working in perfect alignment.
We also subject small parts to rigorous testing—often harsher than real-world conditions—to validate their role in stability. Our R&D team runs 10,000+ cycle tests on bolts and fasteners, simulating years of vibration and load changes to ensure they don’t loosen or stretch. Bearings are tested in temperature-controlled chambers (from -20°C to 60°C) to confirm they perform consistently in extreme weather—essential for outdoor rides like Ferris wheels. Even tiny O-rings (used in hydraulic systems for roller coaster brakes) are tested for chemical resistance and compression set, ensuring they maintain a tight seal to prevent leaks that could compromise safety or stability.
Finally, we integrate small parts into a holistic stability system. For example, in our Pirate Ships, each swing arm is secured with multiple high-strength bolts (not just one), and each bolt is paired with a lock washer and thread-locking adhesive to prevent accidental loosening. In carousels, the connection between horse poles and the rotating platform uses precision-machined sleeves, ensuring each horse stays upright and aligned even when the ride is at full speed. These details might seem small, but they add up to a ride that’s not just stable on day one—but stays stable for decades.
At LIMEIQI, the "guarantee of equipment stability" starts with respect for the small parts. We know that a ride’s reputation for reliability depends on the components no one sees as much as the ones everyone admires. For amusement park operators, this means less downtime, lower maintenance costs, and the confidence that every LIMEIQI ride will deliver safe, smooth fun—all thanks to the care we put into the smallest details.